RELATED SUZUKI OUTBOARD SEARCHES:
View and Download Suzuki DF150 service manual online. DF150 Outboard Motor pdf manual download. Outboard Motor Suzuki DF9,9 Service Manual. Four stroke outboard motor (320 pages). GENERAL INFORMATION FUEL AND OIL GASOLINE RECOMMENDATION Suzuki highly recommends that you use alcohol-free unleaded gasoline with a minimum pump octane rating.
PROPELLERS
An outboard motor is designed to develop its rated power within a specified engine speed range. The maximum rated power delivered by the Suzuki models are shown in your service manual. If the standard propeller fails to meet the above requirement, use another pitch propeller to hold the engine speed within the range specified in your manual propeller selection chart.
Installing a propeller with pitch either too high or too low will cause incorrect maximum engine speed, which may result in severe damage to the motor.
Disassembly of propeller shaft components
1. Slide propeller shaft away from reverse gear housing assembly
Account for reverse gear back-up shim thrust washer
2. Remove horizontal slider and forward gear thrust washer
3. Remove spring
4. Using special tool, push dog pin shifter.
5. Remove clutch dog shifter propeller shaft.
PROPELLER
• Inspect propeller for bent, chipped or broken blades and replace or repair if necessary.
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• Inspect propeller bushing splines for wear or other damage and replace if necessary.
• Inspect propeller bushing for deterioration or slipping and replace if necessary.
PROPELLER SHAFT COMPONENTS
• Inspect horizontal slider and connector pin for excessive wear or other damage. Replace if necessary.
• Inspect clutch dog shifter for excessive wear, chip or other damage. Replace if necessary.
• Inspect dog pin for bent or other damage. Replace if necessary.
• Inspect propeller shaft / splines for wear, twist or other damage. Replace if necessary.
PROPELLER SHAFT BEARING HOUSING
• Inspect housing for cracks or other damage. Replace if necessary.
• Inspect propeller shaft bearings and reverse gear bearing for pitting, rough or other damage. Replace if necessary.
• Inspect oil seals and O-ring for cuts, nicks or tears.
Replacing propeller shaft oil seal
2000 toyota echo repair manual free download no signup required. 1. Remove retaining ring
2. Extract oil seals
1 and washer 2.3 using oil seal remover.
Do not re-use oil seal once removed.
Always use a new oil seal.
3. Apply Water Resistant Grease to inner circumference of housing.
4. Using an oil seal installer, drive two oil seals (one at a time) into housing.
The lipped portion of seal should face towards propeller.
Apply Water Resistant Grease to seal lips.
5. Install washer and retaining ring.
PROPELLER INSTALLATION
1. Install spacer shaft, then slide on propeller
2. Fit spacer specified torque.
1 and propeller stopper 2 onto propeller3.4, washer 5 and nut 6, then tighten nut to
Propeller nut : 55 N.m (5.5 kg-m, 40.0 lb.-ft.)
3. Push cotter pin secure.
PROPELLER SELECTION FOR COUNTER
ROTATION
For counter-rotation model, newly designed stainless steel propellers are available as follows.
Suzuki highly recommend to use the genuine Suzuki counterrotation propeller for the counter rotation model. In case of twin installation, always use on both engines, the same size normal rotation and counter-rotation propellers.
ENGINE CRANKED, BUT NOT START (OR STOPS SHORTLY AFTER STARTING)
UNSTABLE IDLING / TROLLING (OR ENGINE TENDS TO STALL)
• Incorrect by-pass air screw adjustment [NOTE3]
• IAC valve failure [NOTE3]
• IAC passage failure (clogged hose, etc.) [NOTE3]
• Spark plug failure
• Ignition coil failure
• ECM failure
• Wire continuity / connection failure
• Failure of high pressure fuel system components :
• Fuel injector (clog, stuck valve, etc.)
• Fuel pressure regulator (incorrect regulated pressure, etc.)
• Fuel pump (clogged suction filter, leakage in tank, etc.)
• Fuel filter (clog, etc.)
• Hose (clog, kink, leakage, etc.)
Have a problem?
Instant download SUZUKI DT 2-225 HP, 2 STROKE 1988-2003 OUTBOARD MOTORS SERVICE MANUAL,Fix it! Keep Your Outboard Running Smoothly.
SUZUKI DT 2-225 HP, 2 STROKE 1988-2003 OUTBOARD MOTORS SERVICE REPAIR MANUAL https://zapnin.netlify.app/ford-fairlane-movie-download.html.
Service Manual Application: Suzuki Workshop Service Manual DT 2 THRU 225 HP 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003 DT Outboard Engines.
This workshop service repair manual gives step by step information on maintenance, repair and mechanic overhaul. This manual is detailed with hundreds of photos, pictures and illustrations to help guide you through repair procedures. It will help you understand, care for, and lower the repair and maintenance cost for your Suzuki Outboard Engine (motor) for a overall improved satisfaction with your ownership.
MODELS & YEARS COVERED:
DT2 (DT-2) 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995 & 1996
DT2.2 (DT-2.2) 1997
DT4 (DT-4) 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997 & 1998
DT5Y (DT-5-Y) 1998, 1999, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1999, 2000, 2001 & 2002
DT6 ( DT-6) 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996 & 1997
DT8 (DT-8) 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996 & 1997
DT9.9 ( DT-9.9) 1988 thru 1997
DT15 (DT-15) 1988-1989
DT20 (DT-20) 1988
DT25 (DT-25) 1990-1991
DT30 (DT-30) 1989-1997
DT35 (DT-35) 1988-1997
DT40 (DT-40) 1988-1998
DT55 (DT-55) 1988-1997
DT65 (DT-65) 1988-1997
DT75 (DT-75) 1988-1997
DT85 (DT-85) 1988-2000
DT90 (DT-90) 1989-1997
DT100 (DT-100) 1989-1996 & 1996-2001 EFI
DT140 (DT-140) 1988-1996 & 1996-2001 EFI
DT150 (150) 1988-1994 & 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002 & 2003 EFI
DT175 (175) 1988-1992
DT200 (200) 1988-1992 & 1993-2000 EFI
DT225 (225) 1990-2003
Free Download Suzuki Dt150 Service Manual Download
SUPPLEMENT MANUAL- ADDITIONAL SERVICE DATA FOR 1999 & LATER MODELS (1999+ MODELS) INCLUDING CARBURETOR & IGNITION COIL SPECIFICATIONS.
Free Download Suzuki Dt150 Service Manual 2017
1999+ DT4/DT5Y
1999+ DT5 DT6 & DT8
1999+ DT25C DT30C (DT25-C, DT30-C)
1999+ DT75 & DT85
1999+ DT100TC
1999+ DT115STC & DT140TC EFI (DT115-STC, DT140-TC)
1999+ DT150 / 175 / 200
1999+ DT225 M
Free Suzuki Service Manual Download
SUZUKI DT 2-225 HP, 2 STROKE 1988-2003 OUTBOARD MOTORS SERVICE REPAIR MANUAL CONTENTS:
————————-
■ GENERAL INFORMATION AND BOATING SAFETY
■ TOOLS AND EQUIPMENT
■ MAINTENANCE
■ FUEL SYSTEM
■ IGNITION AND ELECTRICAL SYSTEMS
■ OIL INJECTION
■ POWER HEAD
■ LOWER UNIT
■ TRIM AND TILT
■ REMOTE CONTROL
■ HAND REWIND STARTER
■ GLOSSARY
■ MASTER INDEX
■ SUPPLEMENT
PRODUCT DETAILS:
————————-
– Total Pages: 396 pages
– File Format: PDF
Free Download Suzuki Dt150 Service Manual Pdf
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